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For those who have built internal trays for, say, A4 box files, how did you go about it?
Plywood with feet at the corners. but all you really need is an ‘upside down’ open box, with a finger hole in the middle for lifting it out, if you are the careful type. If you are not careful, you (I) need the top surface to have a lip on it.
My daughter’s BF suggested he could digitally print something pretty good. sadly, there is no real industry standard size for A4 boxes – you want the inner tray to be as flush as possible, and a small variation in box size spoils it all a bit.